RO Water Treatment Plant: (Household and Industrial)
An industrial RO water treatment plant is a crucial investment for industries requiring high-purity water. It effectively removes contaminants like salts, minerals, and bacteria, ensuring compliance with stringent quality standards. The system features pre-treatment, high-pressure pumping, RO membranes, post-treatment, and a PLC-based control panel. Key benefits include high-quality water, cost-effectiveness, scalability, durability, and easy maintenance. Applications span manufacturing, pharmaceutical, food and beverage, and power generation industries.
Detailed specifications for an industrial R.O Water treatment plant:
- System Components
Pre-Treatment Unit: Includes multimedia filter, activated carbon filter, and water softener to prepare the feed water.
High-Pressure Pump: Delivers the necessary pressure for the RO process.
RO Membrane: High-rejection membranes designed for industrial use.
Post-Treatment Unit: Optional UV sterilizer or chemical dosing system for further water purification.
Control Panel: PLC-based control system for automated operation.
Storage Tank: High-capacity tank for purified water storage.
Distribution System: Piping and valves for efficient water distribution.
- Technical Specifications
Capacity:
Daily Production Rate: 1,000 – 100,000 gallons per day (GPD)
Storage Tank Capacity: Customizable based on requirements
Filtration Stages: 4 – 7 stages
Membrane Type: Thin Film Composite (TFC)
Recovery Rate: 50% – 75%
Rejection Rate: 95% – 99%
Operating Pressure: 100 – 300 psi
Feed Water Temperature: 40°F – 104°F (4°C – 40°C)
Feed Water pH Range: 3 – 11
TDS Reduction: Up to 99%
Voltage: 220V/380V, 50/60 Hz
- Materials and Construction
Frame Material: Stainless steel or powder-coated steel
Membrane Housing: FRP or stainless steel high-pressure vessels
Pipes and Fittings: PVC, CPVC, or stainless steel, NSF certified
O-Rings and Seals: EPDM or Viton for chemical resistance
- Features
Automatic Shut-Off Valve: Prevents wastage of water.
Pressure Gauges: Monitor pre and post-membrane pressures.
Flow Meters: Measure feed, permeate, and concentrate flows.
Conductivity Meter: Monitors water quality.
Leak Detector: Alerts in case of any leaks to prevent damage.
PLC Control Panel: Provides automated control, data logging, and remote monitoring capabilities.
- Benefits
High-Purity Water: Removes up to 99% of contaminants, ensuring water quality meets industrial standards.
Cost-Effective: Reduces operational costs by minimizing water waste and energy consumption.
Scalable: Customizable to meet varying capacity requirements of different industrial applications.
Durable and Reliable: Built with high-quality materials to withstand harsh industrial environments.
Easy Maintenance: Designed for easy access to components for routine maintenance and service.
- Installation and Maintenance
Installation:
Professional installation recommended.
Comprehensive installation kit and manual included.
Maintenance:
Pre-Treatment Filters: Replace every 6-12 months.
RO Membrane: Replace every 2-3 years, depending on feed water quality.
Regular system checks and cleaning recommended for optimal performance.
Preventive maintenance contracts available.
Applications
Manufacturing: Ensures consistent water quality for processes such as cooling, rinsing, and chemical production.
Pharmaceutical: Provides ultra-pure water for drug formulation and production.
Food and Beverage: Ensures high-quality water for production and cleaning processes.
Power Generation: Supplies high-purity water for boiler feed and cooling systems.
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